OEE Manager
With Smart Device Integration
Stop relying on manual data entry and spreadsheets. OEE Manager delivers fully automated Overall Equipment Effectiveness analysis with direct machine integration — SCADA, IoT smart devices, and edge gateways feeding real-time data into your dashboards. Fully integrated with the Oplytics.Digital operational excellence platform.
See It In Action
Real screenshots from the live OEE Manager at oeemanager.oplytics.digital — KPI dashboards, Pareto analysis, weekly summaries, and production output tracking.
Complete OEE Analysis Suite
Real-Time OEE Calculation
Availability × Performance × Quality calculated automatically from live machine data. No manual entry, no spreadsheets, no delays. See your true OEE the moment it happens.
Six Big Losses Analysis
Automatically categorise downtime into the six big losses: breakdowns, changeovers, minor stops, speed loss, startup rejects, and production rejects. Pareto analysis identifies your biggest improvement opportunities.
Trend & League Tables
Track OEE trends over days, weeks, and months. League tables rank machines, lines, and sites so you can identify best practices and replicate them across your operation.
Live Machine Dashboards
Real-time status of every connected machine — running, idle, changeover, or breakdown. Colour-coded for instant visibility. Drill down to individual machine performance from any level.
Smart Device Integration
Direct connection to SCADA/PLC systems, IoT sensors, and edge gateways. Support for OPC-UA, MQTT, Modbus, and REST protocols. Automated data capture eliminates human error.
Platform Integration
OEE data flows directly into Policy Deployment bowling charts and strategic KPIs. Loss categories map to improvement projects. One platform, one data pipeline, one truth.
Purpose-Built IoT Hardware
We don't just provide software — we spec, supply, and support integrated IoT smart devices that automate data capture directly from your production assets. White-labelled Oplytics hardware, professionally installed by our authorised teams.
Oplytics Edge Gateway
Industrial-grade edge computing gateway that aggregates data from multiple sensors and PLCs. Supports OPC-UA, MQTT, Modbus, and REST protocols. Buffers data locally during network outages and syncs automatically when connectivity is restored.
Oplytics Current Sensor
Non-invasive split-core current transformer for monitoring machine power consumption. Detects running, idle, and off states automatically. Clamp-on installation requires no electrical disconnection — fitted by our certified installation teams.
Oplytics Vibration Sensor
Wireless tri-axial vibration and temperature sensor for predictive maintenance and machine health monitoring. Detects bearing wear, imbalance, and misalignment before failures occur. Battery life exceeds 3 years at standard sampling rates.
Oplytics Temperature Probe
Precision industrial temperature probe for process monitoring. Integrates directly with the Oplytics Edge Gateway via 4-20mA or digital interface. Ideal for monitoring curing, pressing, and thermal processes in manufacturing environments.
Authorised Installation Teams
We work with authorised installation teams who hold the correct working approvals — including HSE compliance, electrical certification, and site-specific safety protocols. From initial site survey to live data flowing, we manage the entire process.
Site Survey & Specification
Our engineers assess your existing assets and recommend the optimal sensor configuration. We produce a detailed specification covering device placement, power requirements, network topology, and data flow architecture.
Certified Installation
All installations are carried out by our authorised teams with full HSE compliance, electrical certification (BS 7671 / IEC 60364), and site-specific risk assessments. No disruption to production — installations are scheduled around your shifts.
Ongoing Support & Maintenance
Post-installation support includes remote monitoring of device health, firmware updates, calibration schedules, and rapid replacement of any faulty sensors. Your data capture never stops.
Ready to Connect Your Machines?
Oplytics Connect provides role-specific IoT value proposals for every stakeholder — from CEO to Maintenance Manager — plus a step-by-step sponsor checklist to guide your implementation from site survey to live data.
From Machine to Strategic KPIs
Automated data capture flows seamlessly through the Oplytics platform — from sensors on the shop floor, through edge gateways, into OEE analysis, and directly into your Policy Deployment strategic KPIs. One integrated pipeline, zero manual data entry.
SCADA / PLC Integration
Direct connection to Siemens, Allen-Bradley, Mitsubishi, and other PLCs via OPC-UA or Modbus TCP. Real-time cycle counts, machine states, and process parameters.
IoT Sensor Network
Wireless sensor mesh using LoRaWAN or Wi-Fi for current monitoring, vibration analysis, and environmental sensing. Battery-powered sensors with 3+ year life.
REST API Endpoints
Open REST API for custom integrations. Push data from any system — ERP, MES, custom scripts, or third-party sensors. JSON payloads with batch upload support.
All Handled in One Platform
OEE data doesn't live in isolation. Through the Oplytics.Digital platform, automated data capture correlates directly with your strategic objectives in Policy Deployment. OEE metrics flow into bowling charts, feed KPI dashboards, and drive continuous improvement actions — all without leaving the platform.
OEE → Strategic KPIs
Machine-level OEE data automatically populates your Policy Deployment bowling charts. When OEE targets are missed, the system flags it in your strategic review — connecting shop-floor reality to boardroom decisions.
Unified Operational Excellence
No more switching between disconnected tools. OEE analysis, strategy deployment, SQDCP boards, and continuous improvement actions all live in one platform with shared data, shared users, and shared enterprise hierarchy.
Measurable Efficiency Gains
Calculate Your Savings
See the financial impact of automated OEE tracking. Adjust the sliders to match your operation and watch the savings calculate in real time.
Your Operation
One Platform, Multiple Solutions
OEE Manager is part of the Oplytics.Digital ecosystem. Each solution drives efficiency and saves money through proven lean and continuous improvement methodologies.
OEE Manager
Automated OEE analysis with smart device integration.
You are hereOplytics Connect
IoT plug & play — device specs and guided implementation.
ExplorePolicy Deployment
Hoshin Kanri strategy deployment with X-Matrix and bowling charts.
ExploreSQDCP Logic
Digital performance boards across Safety, Quality, Delivery, Cost, People.
ExploreAction Manager
Track every improvement action from creation to verified closure.
ExploreSafety Manager
Incident reporting, investigation, and compliance management.
ExploreSimple, Transparent Pricing
OEE Manager is available as part of the Oplytics.Digital platform. Add it to your subscription alongside Policy Deployment and other modules.
View All PlansReady to Automate Your OEE Data Capture?
Whether you're starting from manual data collection or looking to integrate existing SCADA systems, we'll design the right solution for your operation. From sensor specification to live dashboards — all managed through the Oplytics platform.